Microstructural evolution of bio-based chitosan aerogels for thermal insulator with superior moisture/fatigue resistance and anti-thermal-shock.

Bio-based aerogel is a functionalized nanoporous material with environmentally friendly, high surface area, ultra-low density, high porosity, and low thermal conductivity, making it suitable for various applications such as energy-saving buildings, electronic information, separation, adsorption, catalysis, biomedicine, and others. However, the current bio-based chitosan aerogel still faces great challenges in reaching multifunctional improvement to address its intrinsic shortcomings. Herein, we propose a new approach depending upon supramolecular interactions for constructing chitosan/bacterial cellulose aerogels that simultaneously possess superior moisture resistance/fatigue, anti-thermal-shock, and flame retardancy. Specifically, the aerogels demonstrate remarkable characteristics, namely high strength (self-standing itself weight beyond 10,676 times), low thermal conductivity (lowest to 22 mW m K under normal pressure and room temperature), and excellent fatigue resistance (almost negligible permanent deformation at 1 % strain even undergoing compressive cycles up to 10,000 times). On the other hand, the aerogels display exceptional moisture resistance with superhydrophobicity (moisture absorption rate <0.88 % for 160 h at 70 °C and 85 % relative humidity), excellent thermal shock property (withstand cold-hot shock up to 200 cycles with rapid temperature changes between -30 °C and 60 °C), and remarkable fire retardancy (swiftly self-extinguishing in 0.6 s). Additionally, the compressive stress increases to 0.223 MPa at 3 % strain after hydrophobic treatment, representing a 27 % enhancement in mechanical robustness. Further, the mechanism responsible for microstructural evolution has been also established in different strain conditions. This work may provide rich possibilities for developing multifunctional bio-based aerogel for energy-saving buildings.

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